Future Automation MLS installation instructions

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MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Installation Instructions FUTUREAUTOMATION

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Sheet 1 of 18 MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet Your Pack 1 IR Remote Should Contain Control 1 ML - S Marine Lift Mechanism 1 Standard ML Fixtures Pack 1 Fixtures Pack The contents of which can be Relating to the found on Sheet 18 type of mount your screen requires WARNING IMPORTANT It is the responsiblity of Mechanisms which lift the installer to warn all or move weights need potential end users of to be checked on a the dangers of interfering yearly basis for any with mechanisms during damage which may operation result in an accident FUTUREAUTOMATION

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Sheet 2 of 18 CONTROLS MLS Marine Lift Swivel Mechanism ISSUE: 012 Connect the mechanism and www.futureautomation.co.uk Instruction Sheet check that the mechanism operates correctly. Stage 1 IN - HIDE SCREEN Check the operation of the mechanism OUT - REVEAL SCREEN FACING FORWARD Firstly, remove the cable ties that keep the STOP - STOP mechanism safe and secure during transit. PRESET - MEMORY There are usually 6 ties in the locations circled STORE + PRESET - STORE on the image, right. HOME - HOME FROM However, on some models ANGLE there may be more than < - PULSE LEFT 6 cable ties. >- PULSE RIGHT Once all the cable ties have been removed, then the mechanism can be powered up and tested. Refer to page 12 for full controls FUTUREAUTOMATION

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Sheet 3 of 18 FIXING MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet Firstly, before attempting to fix the base panel to the mechanism, it will be necessary to Stage 2 The 6mm flap and the base should remove the mounting Fitting flap and base to mechansim be made as part of the cabinet. frame, for ease of working. The surfaces of the flap should ideally be varnished or painted to help prevent it from warping. Make sure the base panel lines up squarely, directly on top of the lifting beam. Take care when fixing the surfaces together. Place the objects on a flat surface to make sure the edges are properly alligned Always consult when they come into contact. ML TECHNICAL SHEET before fabricating any B Aluminium flaps or base panels. Flap VIEWING SIDE 1 large hole to be drilled in base panel. A This hole should be 86mm to allow for adjustment later. The hole's centre has to be 72.5mm away DETAIL B from the back edge SCALE 1 : 5 of the base panel. 72.50 Remove the screen mount from the mechanism and put the base on the beam. With the base panel on the beam, it will be possible to mark where the wood screws will need to go through the support plates into the base panel. Mark where the holes need to go and then drill a pilot DETAIL A hole for the screws. Then screw in the SCALE 1 : 5 provided wood screws with washers. Try to use as many self adhesive pads as possible to get the most secure fixture. FUTUREAUTOMATION

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Sheet 4 of 18 MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet Stage 3 Fixing the lift in the cabinet Place the mechanism within the cabinet. Raise the beam to the top and guide base through the opening in the top. IR remote STOP button will stop the lift. With the base properly located, use the 8 screws supplied, 4 on each side, to pin the mechanism in place, fixing its position left and right. These 8 screws should be screwed through the middle hole of each of the clusters of 3, shown below right. With the lift fixed in position, use 8 wood screws on each side to secure the lift to the cabinet. B DETAIL B FUTUREAUTOMATION

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Sheet 5 of 18 MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet Stage 4 By adjusting the white screw Adjusting the base panel height up or down, you can adjust the stop height of the lifting beam and so, the base panel. DETAIL C SCALE 1 : 1.5 C FUTUREAUTOMATION

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Sheet 6 of 18 MOUNTING MLS Marine Lift Swivel Mechanism ISSUE: 012 THE FRAME www.futureautomation.co.uk Instruction Sheet Once the base panel has been positioned correctly Stage 5 and properly secured, it is then possible to re-attach Positioning the base panel the mounting frame. Loosen off the wood screws on the under Firstly make sure the side of the lifting beam and move the mechanism is in the base to the centre of the opening. 'Home' position. There should be a gap of about 3mm Then the screen mounting around the edges of the base panel frame can be bolted down. to the cabinet. Make sure the mounting frame is square with the slot in the cabinet. D DETAIL D SCALE 1 : 4 FUTUREAUTOMATION

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Sheet 7 of 18 CABINET TOP - SIDE VIEW MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet Stage 6 Adjusting the flap-up position 1 By adjusting the white screw, at each side of the lift, you can adjust the tilt of the flap. CABINET TOP - PLAN VIEW 2 2 3 1 By loosening the M6 bolts on each side under the flap, you can adjust the position of the flap in the hole in the cabinet top. Aim for a 3mm gap all round. CABINET TOP - SIDE VIEW 3 By winding the push rods on each side, you can adjust the height of the flap in order to get it level with the cabinet top. Be sure to lock the nut securely once adjusted. Make sure the black plate doesn't touch the inside of the cabinet. This can cause strain on the motor, leading to failure. FUTUREAUTOMATION

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Sheet 8 of 18 MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet E Stage 7 Adjusting the flap-down position DETAIL E SCALE 1 : 3 By adjusting the bolts under each flap arm, it is possible to alter the angle the flap opens to. It is very important that when the flap is open, it rests 4 in a vertical position, as shown above. 4 FUTUREAUTOMATION

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Sheet 9 of 18 MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet Stage 8 Checking the screen mount With a standard marine lift, the supplied mounting type will be either a Group A or C framework, or a VESA 200 mount. Check that the type supplied suits the screen that is going to be mounted to the mechanism. VESA 200 Mount Group A or C Framework Remove the screen plate, Remove the uprights, hightlighted above, hightlighted above, and fix and fix them to the back of the screen it to the back of the screen using the appropriate fixings. using the appropriate fixings. FUTUREAUTOMATION

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Sheet 10 of 18 CABLES MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk When the screen is in Instruction Sheet position, the cables can be connected and run down into the cabinet. Stage 9 Fixing the screen to the lift Pass the cables through the centre of the aluminium shaft at thye base of the Before mounting any screen, press STOP on the IR framework. Once inside the remote in order to prevent any motor movements cabinet, pass the cables during the mounting procedure. into the cable management system. This resembles a Make sure the swivel is in the HOME position! black chain running from the beam to the base of the Simply mount the screen on to the mount supplied cabinet that the cables can be pushed inside to keep with your mechanism. The example below them tidy. shows a Group A framework. The cable management system is circled near left. The height of the inner framework is adjustable. The inner uprights will slide inwards to allocate different mounting systems. FUTUREAUTOMATION

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Sheet 11 of 18 MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet Stage 10 Fix the IR sensor and run the mechanism The IR sensor can be located anywhere outside of the cabinet. FUTUREAUTOMATION

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Sheet 12 of 18 REMOTE MLS Marine Lift Swivel Mechanism ISSUE: 012 CONTROLS www.futureautomation.co.uk Instruction Sheet IN - Takes the screen Controlling The Mechanism inside the cabinet Viewing from the front OUT - Takes the screen out of the cabinet facing forward STOP - Stops the mechanism at any time PRESET - Screen goes to learnt position STORE - Programs current screen position to learnt position HOME - Takes screen to forward facing position when screen is already in an angled position < - Rotates screen left CLOSED >- Rotates screen right POSITION STORE + PRESET - Within 1 sec stores preset position PRESS STORE + E within 1 sec clears preset and sets swivel 180 OUT degree right and left STORE + D within 1 sec sets left limit STORE + F within 1 sec sets right limit HOME POSITION STORE + A-C stores other positions A-C then takes it to those positions PRESS IN FUTUREAUTOMATION

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Sheet 13 of 18 POSITION OPTIONS MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet The example, left, shows the programming of a position that is Controlling The Mechanism left of centre. Programming new memorised positions In order to program a position that it right of centre, simply press < or > < to turn the screen OUT to the right. To rotate the screen left or Then press right STORE + PRESET to store the position in the memory. STORE + A-C Also stored positions PRESS STORE + 30° PRESET To store the position in the memory FUTUREAUTOMATION

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Sheet 14 of 18 I MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet Electrical Connections The MLS mechanism must be connected to the AC1, DC1 and DC2 blocks of connections. Remove this screw to release the lid Connect the IEC Power Lead Here DETAIL I SCALE 2 : 2.5 It is VERY important that when all of the electrical connections are made, the connector blocks are connected in the way shown above, with all the wires coming directly out the top of the Connect the Infrared Sensor here connector blocks. FUTUREAUTOMATION

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Sheet 15 of 18 MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet Contact Closure Once the mechanism is moving, any contact Use an RJ45 connector in the closure input will cause the lift to stop. There will CC1 socket on the control box 8 1 pins then be a short delay before another command to operate via contact closure.

can be issued. This feature should always be available to the end user for safety reasons. The emergency stop connector should also be used to connect other safety devices or switches 568 568 DESCRIPTION PIN ACTION B A 12V SUPPLY CURRENT LIMITED W/O W/G 1 When 12V is attached, device will go OUT. 12V LATCH O 2 G When 12V is removed, device will go IN. W/G GROUND 3 W/O N/A 4 Momentary short to ground to make DEVICE IN LATCHED W/BL 5 W/BL lift go UP and RIGHT. CC4 Momentary short to ground to make O G DEVICE STOP 6 lift go UP and LEFT. CC3 Momentary short to ground to make W/BR W/BR DEVICE OUT 7 lift go UP to HOME position. CC2 Momentary short to ground to make DEVICE IN BR 8 BR lift go IN. CC1 FUTUREAUTOMATION

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Sheet 16 of 18 MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet RS232 Use an RJ11 connector in the socket marked RS232 on the control box to operate using RS232.

DETAILS Baud rate: 9600 Stop bit: 1 Parity: None Databits: 8 PROTOCOL ASCI Command fa_in = Device IN fa_out = Device UP only fa_stop = Device STOP 6 7 fa_store = STORE MEMORY position 8 9 1 2 fa_preset = Go to MEMORY position 3 4 5 6 pins 1 fa_home = Device UP only fa_right = Device UP and to RIGHT limit PIN 1: TX fa_left = Device UP and to LEFT limit PIN 2: RX PIN 6: RX ALL COMMANDS FOLLOWED BY PIN 3: TX CARRIAGE RUTURN PIN 3&4: GROUND PIN 5: GROUND FUTUREAUTOMATION

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Sheet 17 of 18 MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet AC1 Gives an ouput of 240V(or 110V) to Operation Details control the Marine Lift motor. Outputs stay live for 60 seconds after the OUT or IN fuctions are selected. EMERGENCY STOP This connection will stop all functions of the mechanism once broken / removed. DC1 DC2 A low voltage connection for the A low voltage connection for the switches in the lift mechanism. The four switches in the swivel mechanism. The two LEDs indicate the state the mechanism is in. LEDs indicate the state the mechanism is in. CC1 Not Lit: Flap is OPEN CC2 Not Lit: Flap is CLOSED CC3 Not Lit: Beam is DOWN CC4 Not Lit: Beam is UP FUTUREAUTOMATION

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Sheet 18 of 18 MLS Marine Lift Swivel Mechanism ISSUE: 012 www.futureautomation.co.uk Instruction Sheet Supplied Fixings The fixings immediately below are the standard ML-S fixings supplied with every ML-S product. There will be one other pack of fixings supplied, containing fixings that are specific to the particular screen being mounted on the ML-S product. M6 x 25mm Pointed x 8 Wood Screws x 2 Penny Washers x 2 GROUP C GROUP A VESA M4 x 16mm x6 M4 x 16mm x4 M8 Washers x6 M4 x 16mm x8 M5 Washers x8 M4 x 20mm x6 M5 x 16mm x4 M5 x 12mm x8 M6 Washers x6 M5 x 20mm x4 M5 x 20mm x4 M8 Rawl Bolts x6 M6 x 16mm x6 M5 x 30mm x4 M5 x 30mm x4 M8 x 16mm x6 Spacers 18 OD 8 ID 10mm x8 M5 x 35mm x4 M5 x 50mm x4 Spacers 15 OD 6 ID 15mm x4 M8 x 25mm x4 Spacers 18 OD 8 ID 15mm x4 M6 x 20mm x4 M6 x 16mm x4 Spacers 15 OD 6 ID 30mm x4 M8 x 30mm x4 Spacers 18 OD 8 ID 45mm x4 M8 x 60mm x6 Spacers 20 OD 6 ID 3mm x4 M8 x 50mm x4 Spacers 20 OD 6 ID 3mm x8 M8 x 60mm x4 M8 x 80mm x4 FUTUREAUTOMATION