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CHR-M / MO Marine Ceiling Hinge Range Installation Instructions Issue 002
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Safety Disclaimer Product Safety Disclaimer - IMPORTANT SAFETY INSTRUCTIONS BELOW WARNING: Failure to provide adequate structural strengthening, prior to installation can result in serious personal injury or damage to the equipment. It is the installer’s responsibility to ensure the structure to which the component is afÏxed can support four times the weight of the component and any additional apparatus mounted to the component. WARNING: Do not exceed the weight capacity for this product as listed below. This can result in serious personal injury or damage to the equipment. It is the installer’s responsibility to ensure that the total combined weight of all attached components does not exceed that of the maximum figure stated. WARNING: Risk of death or serious injury may occur when children climb on audio and/or video equipment or furniture. A remote control or toys placed on the furnishing may encourage a child to climb on the furnishing and as a result the furnishing may tip over on to the child. WARNING: Risk of death or serious injury may occur. Relocating audio and/or video equipment to furniture not specifically designed to support audio and/or video equipment may result in death or serious injury due to the furnishing collapsing or over turning onto a child or adult. Warning – Risk of Injury! Only for use with equipment weights as specified in technical documentation. See specific Technical Document for weight limits. Use with heavier screens/equipment may lead to instability causing tip over or failure resulting in death or serious injury. Mechanism Suitable for Marine use. WARNING: 1. Keep all documentation/instructions after fitting. 2. Read all technical instructions fully before installation and use. It is the installer’s responsibility to ensure that all documentation is passed on the end user and read fully before operation. 3. Do not use near water or outdoors unless the product has been specifically designed to do so. 4. Protect the any cables or cords being used near this bracket from being walked on or pinched to prevent damage and risk of injury. 5. Use this product only for its intended purpose as described in these instructions and only use attachments/accessories specified by the manufacturer. 6. Refer all servicing to qualified personnel. Servicing is required regularly on an annual basis. 7. Do not operate the product if it is damaged in any way, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped. Contact the original installer/ manufacturer to arrange repair or return. WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons: 1. Clean only with a dry cloth and always unplug any electrical items being used in conjunction with this product before cleaning. Future Sound & Vision trading as Future Automation intend to make this and all documentation as accurate as possible. However, Future Automation makes no claim that the information contained herein covers all details, conditions or variations, nor does it provide for every possible contingency in connection with the installation or use of this product. The information contained in this document is subject to change without prior notice or obligation of any kind. Future Automation makes no representation of warranty, expressed or implied, regarding the information contained herein. Future Automation assumes no responsibility for accuracy, completeness or sufÏciency of the information contained in this document. Page 2 of 26 // Installation Instructions - CHR-M / MO
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Contents Table Of Contents Safety Disclaimer 2 Contents 3 Product Warranty 4 Package Contents 5 Installation Instructions 6 Preparing For Installation 6 Mechanism Installation - Beam Mounting 7 Mechanism Installation - Stud Mounting 8 Cable Routing - Marine Outdoor 9 Cable Routing - Marine Indoor 12 Removing Trim Panels 12 Mount Plate Removal 14 15 Screen and Mount Plate Installation 16 Mechanism Control 17 General Control 17 Infrared (IR) 18 Contact Closure 19 RS232 20 Mechanism Adjustments 21 Hinging Tray Levelling 21 Hinging Tray Positioning 23 Contact Information 26 Page 3 of 26 // Installation Instructions - CHR-M / MO
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Product Warranty Future Automation - Product Warranty Details Your warranty covers the cost of labour and spare parts incurred by any defects in materials and workmanship under normal use during a two year period from date of purchase. Under the warranty, we aim to either solve the issue remotely (via telephone or email support) or if the mechanism requires a part, arrange a visit to your premises by a Future Automation approved engineer or send replacement items where appropriate. Support for any problems that are not hardware or software faults are excluded from the warranty entitlement. Warranty repairs will be carried out as rapidly as possible, but subject to parts availability. Some things are not covered under warranty, the following is excluded from warranty service: • Malfunctioning caused by misuse or damage, accidental or otherwise, or service modification by persons not authorised by Future Automation, or the use of any non Future Automation supplied parts; • Any electrical, or other environmental work external to your Future Automation mechanism including power cuts, surges or lightning strikes; • Additional items not supplied by Future Automation although they may have been supplied together by the retailer; • Any 3rd party software products controlling your mechanism; • Any transfer of ownership. Warranty is provided only to the initial purchaser; • Compensation for loss of use of the product, and consequential loss of any kind. Any part of your system that needs to be replaced during a warranty repair becomes the property of Future Automation. Customer Support - Contact Details European OfÏce North American OfÏce Address: Address: Unit 6-8 Enterprise Park Brunel Road 127 Venture Drive Bedford Dover Bedfordshire NH MK41 9TG 03820 Phone: +44 (0) 1438 833577 Phone: +1 (603) 742 9181 Email: info@futureautomation.co.uk Email: info@futureautomation.net OfÏce Hours: OfÏce Hours: Mon - Fri 8:00 to 17:30 GMT Mon - Fri 7:00 to 17:00 EST Saturday & Sunday - Closed Saturday & Sunday - Closed Product/Installer Details - To be Complete By Original Installer Installer Contact Details: Contact Address: Contact Phone: Contact Email: Original Installation Date: Product Serial Number: Page 4 of 26 // Installation Instructions - CHR-M / MO
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Package Contents Package Contents: 1 - CHR-M / MO Mechanism 1.1 - Mount Brackets 3 - Infra-Red (IR) Remote Control 4 - CHR 17mm Adjustment Spanner Standard Accessories 5 - CHR-M / MO Accessory Pack 5.1 - x2 AAA Batteries 5.2 - Mains Power Lead - Installed in Mechanism 5.3 - Infra-Red Control Lead -Installed in Mechanism 5.4 - CAT5 Lead with RJ45 Connector 5.5 - Screen Fixings Pack (Multi-pack of Bolts, Spacers and Washers) 1.1 1 1.1 1.1 1.1 3 5.5 4 5.1 Page 5 of 26 // Installation Instructions - CHR-M / MO
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Installation Instructions Preparing For Installation 1. The power and IR receiver cables are secured for transit using a red cable tie to the right side of the mechanism. 2. Remove the red cable tie and carefully pull the power and IR cables to full extension ready for installation. 3. With the mechanism laying upside down, operate using IR Controller provided into the OUT position. Check no damage has occurred during transit. See Page 15 for further control information. WARNING: THE CHRT MECHANISM DOES NOT HAVE AN ANTI-JAM CAPABILITY. THE MOTOR DRIVE SYSTEM WILL CONTINUE TO MOVE UNTIL A LIMIT SWITCH IS CONTACTED. KEEP HANDS AND ANY OBJECTS CLEAR OF MECHANISM DURING OPERATION TO REDUCE RISK OF DAMAGE OR INJURY. Mounting Options Option 1 - Beam Mounting Option 2 - Stud Hanging Page 6 of 26 // Installation Instructions - CHR-M / MO
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Installation Instructions Mechanism Installation - Beam Mounting With the mechanism CLOSED and in the correct orientation (UP AND TV VIEWING AREA IN FRONT OF UNIT) the mechanism can be fixed in the position securely using 4 mounting brackets and suitable fixings (Not Provided). See below for critical dimensions for ceiling structure to allow for easy installation. Dimensional tolerances shown, allow for shims to be used to accurately adjust height. NOTE: Beam width and ceiling opening dimensions can be found on the technical document for the model number mechanism specified. Allow for AV and power cables to enter mechanism in same location as power cord on both sides. It may be easier to run cables before final fix into position. Mechanism mount plates allow up-to 12mm diameter fixings to be used. Beam Mounting Dimensions ADDITIONAL STRUCTURE FOR MOUNTING STRUCTURAL CEILING BEAM ENSURE ALL SURROUNDING PANELS ARE REMOVABLE FOR MAINTENANCE AND SERVICING ^ Add-on Ceiling Panels to Finished Ceiling Level Moving Trays Surounding Ceiling Panels Max. 65.0mm [2.6"] (Removable ) This allows for 3mm Min. 65.0mm [2.6"] Ceiling Finish shim which can be Max. 70.0mm [2.8"] changed for finer height adjustment. Page 7 of 26 // Installation Instructions - CHR-M / MO
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Installation Instructions Mechanism Installation - Stud Mounting With the mechanism CLOSED and in the correct orientation (Up and TV Viewing Area in Front of Unit) the mechanism can be fixed in the positon securely using 4 mounting brackets and suitable fixings (Not Provided). See below for directions for installation and ceiling structure layout to allow for easy installation. NOTE: Stud positions and ceiling opening dimensions can be found on the technical document for the model number mechanism specified. Allow for AV and power cables to enter mechanism in same location as power cord on both sides. It may be easier to run cables before final fix into position. To hang mechanism on studs fixed securely to the ceiling above, suitable fixings should be used (Not Provided). Mechanism mount plates allow up to 12mm [0.5"] diameter fixings to be used and can be rotated 180° for shorter fixings. Page 8 of 26 // Installation Instructions - CHR-M / MO
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Installation Instructions Cable Routing - Marine Outdoor With the mechanism securely fixed in place, cables can be routed. Supply mechanism with power and with area below mechanism clear, operate by sending 'OUT' command on IR Remote Control supplied. Control system is located internally to mechanism. NOTE: Control cables should be routed to the mechanism and tested before installing TV. CABLES CAN BE ROUTED FROM BOTH SIDES Peel back corner of Front Seal Strip to reveal join in mount strip. Page 9 of 26 // Installation Instructions - CHR-M / MO
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Installation Instructions CABLES CAN BE ROUTED FROM BOTH SIDES • Peel back corner of Front Seal Strip to reveal join in mount strip. • Remove 3 x M5 Countersink Bolts from lower edge of Trim Panel. (3mm Allen Key) Page 10 of 26 // Installation Instructions - CHR-M / MO
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Installation Instructions • Trim panel can be lowered to unhook top edge and moved out of the mechanism, to gain access to the inside of the mechanism to run cables. • Reverse procedure to reinstall panels. Page 11 of 26 // Installation Instructions - CHR-M / MO
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Installation Instructions Cable Routing - Marine Indoor With the mechanism securely fixed in place, cables can be routed. Supply mechanism with power and with area below mechanism clear, operate by sending 'OUT' command on IR Remote Control supplied. Control system is located internally to mechanism. NOTE: Control cables should be routed to the mechanism and tested before installing TV. CABLES CAN BE ROUTED FROM BOTH SIDES Removing Trim Panels 1. 2. 3 x M5 x 12mm CSK bolts 3. Page 12 of 26 // Installation Instructions - CHR-M / MO
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Installation Instructions Cable Routing and Control Board Access 1 Control Board Connections 2 1. RS232 (RJ11/RJ25) 2. Contact Closure (RJ45) 3. Emergency Stop 4. IR Input 3.5mm Jack X 2 3 5. Confirmation / Signal LED See Page 15 for further control information 4 5 Remove Covers and Trims 1. Remove / Loosen all retaining bolts holding covers on large top cover. • Loosen 4 x M6 Hex (10mm Spanner) along top edge. • Remove 2 x M5 x 12mm Pozi Machine Screws. • Loosen 1 x M6 Hex (10mm Spanner) on each side. Remove lower front cover. • Remove 2 x M5 x 12mm Pozi Machine Screws. Page 13 of 26 // Installation Instructions - CHR-M / MO
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Installation Instructions Mount Plate Removal Locate Mount Plate Lock and turn Mount CCW to release lock. Plate Lock 10mm Spanner/ 3mm Allen Key CW - LOCK CCW - UNLOCK Once unlocked, the mount plate will lift up approximately 20mm [0.8”] and can be pulled forward away from the hinging tray. Display cables can now be routed through the mechanism. Page 14 of 26 // Installation Instructions - CHR-M / MO
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Installation Instructions Page 15 of 26 // Installation Instructions - CHR-M / MO
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Installation Instructions Screen and Mount Plate Installation VESA 200 / VESA 300 / VESA 400 COMPATIBLE Suitable for upto M8 Bolts 1. 2. 1. Hook plate on at desired height on tray. (4 locating pins will centre plate on tray. ) During installation, ensure 2. With plate located into side rails, TV does not overhang edge of plate will drop down into key shaped moving tray. slots, apply light pressure to help engage slot. TV should be no less and 20mm [0.8"] from lower edge of tray. 3. Ensure plate is secure and lock plate in 3. place as shown in Mount Plate Removal Adjust height of TV on mount Section. plate to suit Page 16 of 26 // Installation Instructions - CHR-M / MO
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Mechanism Control General Control This mechanism has multiple standard control methods, each of which requires a different input method to the control box. For ease, the input sockets on the control board are labelled below. (Control box size and style may vary to image shown) Control Box Inputs Marine Indoor Control Board Marine Outdoor Control Board In IP66 Control Box RS232 (RJ11/RJ25) Contact Closure (RJ45) Emergency Stop Connector Input Confirmation LED Mains Voltage Input IR Input Jack (3.5mm) Mechanism Emergency Stop Connector This mechanism features an Emergency Stop Connector, which MUST be plugged into the control box in the connector labelled above for the mechanism to operate. If this connector is not plugged in, the Input Confirmation LED will be permanently lit. As per the red plastic tag attached to the Emergency Stop Connector (and shown below), the small loop of wire in this connector is designed to be replaced by a third party safety mechanism. Replacing Mechanism Batteries The standard Future Automation Infrared (IR) remote control required x2 AAA batteries to operate. These are provided with the mechanism in the Accessories Pack. These batteries can be replaced as the per the image below. Page 17 of 26 // Installation Instructions - CHR-M / MO
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Mechanism Control Infrared (IR) This Mechanism can be controlled via the supplied 14 button Infrared (IR) Remote Control, pair with the supplied Infrared (IR) lead and sensor. The mechanism's functions can be controlled by plugging the Infrared (IR) lead and sensor into the 3.5mm IR Input Jack shown on the General Mechanism Control page. Confirmation of Infrared (IR) input will be shown by a single flash of the large green LED located on the end of the control box. As Infrared (IR) control works over line of site, the Infrared (IR) sensor must be directly viewable from what ever location the remote control is being used from. Multi-button commands beginning with STORE should be tapped sequentially within 1 second of each other Infrared (IR) Remote Control Button Layout IN - Brings the mechanism into the ceiling. OUT - Brings the mechanism [STORE] + [PRESET] - Stores any out of the ceiling, and extends position before the fully out the telescope to the maximum position. travel. To utilise this function, press STOP - Will stop the operation of [OUT] and then press [STOP] at the mechanism at ANY position. the desired position. Use the button combination PRESET - Brings the mechanism at above to store this position. out of the ceiling and stops it at a Adjustments can be made to this learned position anywhere before position by using [IN] and [OUT] the fully out position. to reposition and then repeat the above button combination to relearn. IMPORTANT Only buttons indicated above are functional with the product. Any other button press will STOP the mechanism. Page 18 of 26 // Installation Instructions - CHR-M / MO
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Mechanism Control Contact Closure This Mechanism can be controlled via Contact Closure, utilising an 8 Pin RJ45 Connector attached to a length of CAT5 (Type 568A or 568B) cable. The mechanism's functions can be controlled by plugging this into the RJ45 port on the mechanism control board, then shorting pins 1-8 on this connector as shown in the Contact Closure Input Table below. Confirmation of Contact Closure input will be shown by a single flash of the large green LED located on the end of the control box, as well as illumination of the corresponding Contact Closure LED on the printed circuit board as shown below. RJ45 Pin Layout Contact Closure LED Layout LED 1 LED 2 LED 3 LED 4 LED 5 (NOT USED) Contact Closure Input Port Contact Closure Input Table WIRE/CABLE TYPE PIN DESCRIPTION ACTION LED 568A 568B INDICATOR 1 12V SUPPLY 12V SUPPLY - CURRENT LIMITED W W G O 2 12V LATCH WHEN 12V ATTACHED, DEVICE WILL MOVE TO PRESET G O POSITION. WHEN 12V REMOVED, DEVICE WILL GO IN. 3 GROUND GROUND W O W G 4 DEVICE LATCH (OUT) SHORT TO GROUND (PIN 3), DEVICE WILL MOVE TO OUT B B LED 5 POSITION, WHEN REMOVED DEVICE WILL MOVE TO IN POSITION. 5 DEVICE LATCH (PRE- SHORT TO GROUND (PIN 3), DEVICE WILL MOVE TO PRESET W W LED 4 SET) POSITION, WHEN REMOVED DEVICE WILL MOVE TO IN POSITION. B B 6 DEVICE STOP MOMENTARY SHORT TO GROUND (PIN 3), STOPS DEVICE IN O G LED 3 CURRENT POSITION. 7 DEVICE OUT MOMENTARY SHORT TO GROUND (PIN 3), DEVICE WILL MOVE TO W W LED 2 OUT POSITION. BR BR 8 DEVICE IN MOMENTARY SHORT TO GROUND (PIN 3), DEVICE WILL MOVE TO IN BR BR LED 1 POSITION. Page 19 of 26 // Installation Instructions - CHR-M / MO
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Mechanism Control RS232 This Mechanism can be controlled via RS232, utilising a 6 Pin RJ11/RJ25 connector OR 9 Pin Serial connector attached to a length of 6 core cable. The mechanism's functions can be controlled by plugging this into the RJ11/RJ25 port on the mechanism control box, then inputting the RS232 commands shown in the RS232 Input Table below. Confirmation of Contact Closure input will be shown by a single flash of the large green LED located on the end of the control box. RJ11/RJ25 Pin Layout Serial Pin Layout PIN 1: TX PIN 2: RX PIN 6: RX PIN 3: TX PIN 3 & 4: GROUND PIN 5: GROUND RS232 Programming Details RJ11/RJ25 Func. 9 PIN Serial Colour Baud Rate: 9600 PIN 1 TX PIN 2 Blue Stop Bit: 1 PIN 3 GROUND PIN 5 Green Parity: None PIN 4 GROUND PIN 5 Red Databits: 8 PIN 6 RX PIN 3 White RS232 Input Table IMPORTANT - Ensure all protocols are entered exactly as written below, including Carriage Return (ENTER / ASCII 13) Protocol Action fa_in Carriage Return (Enter / ASCII 13) Device IN fa_out Carriage Return (Enter / ASCII 13) Device fully OUT position fa_preset Carriage Return (Enter / ASCII 13) Device alternative OUT position fa_stop Carriage Return (Enter / ASCII 13) Device STOP (At any position) Page 20 of 26 // Installation Instructions - CHR-M / MO
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Mechanism Adjustments Hinging Tray Levelling The moving tray on the mechanism is factory set and should not require any further adjustment after install, however the tray may become misaligned during transit or if removed for maintenance or painting. To adjust the tray requires basic tools and a tool supplied with the mechanism. Tools required • 4mm Allen Key • 10mm Spanner/ Socket Set • 17mm Spanner (PROVIDED WITH MECHANISM) • Spirit Level or Straight Edge Page 21 of 26 // Installation Instructions - CHR-M / MO
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Mechanism Adjustments Hinging Tray Levelling 1. Open Mechanism 2. Remove Screen (If Installed) 3. Remove Covers (If Installed) 4. Prepare tools 5. Loosen Clamp Bolts on both sides of tray 5a. 17mm Spanner 5b. Supplied Spanner - Hold Nut - 1/4 Turn Bolt CCW 6. Adjust Height of Tray Using Cam Adjuster 6a. Rotate UP DOWN = 1/2 turn 2.5mm [0.1"] 6b. Rotate DOWN = UP 1/2 turn 2.5mm [0.1"] Page 22 of 26 // Installation Instructions - CHR-M / MO
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Mechanism Adjustments Hinging Tray Levelling 7. Tighten Clamp Bolts on both sides 7a. 17mm Spanner 7b. Supplied Spanner - Hold Nut - 1/4 Turn Bolt CW 8. Close Mechanism And Check Levels. 9. Reinstall Covers (If Removed) 10. Reinstall TV (If Removed) Repeat steps 5 to 7 if neccessary Hinging Tray Positioning Adjustments can be made to the tray position within the ceiling. The CHR is designed to have a 7mm [0.28"] shadow gap on all sides. 7mm [0.28"] 7mm [0.28"] Page 23 of 26 // Installation Instructions - CHR-M / MO
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Mechanism Adjustments Hinging Tray Positioning Adjustments to tray position can be carried out with Screen in place as shown below. Left to Right b. Tools required 10mm Socket/ Spanner a. Loosen 2 M6 Hex Bolts - 1 turn b. Move tray as needed c .Tighten 2 M6 Hex Bolts - 1 turn a. c. Page 24 of 26 // Installation Instructions - CHR-M / MO
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Mechanism Adjustments Moving Tray Positioning Front to Back UP - CW / CW Tools required (5mm Allen Wrench / Key) Rotate socket on each side as needed. 1 CW Turn = 1mm Up 1 CCW Turn = 1mm Down DOWN - CCW / CCW Page 25 of 26 // Installation Instructions - CHR-M / MO
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Contact Information European OfÏce North American OfÏce Address: Address: Unit 6-8 Enterprise Park Brunel Road 127 Venture Drive Bedford Dover Bedfordshire NH MK41 9TG 03820 Phone: +44 (0) 1438 833577 Phone: +1 (603) 742 9181 Email: info@futureautomation.co.uk Email: info@futureautomation.net OfÏce Hours: OfÏce Hours: Mon - Fri 8:00 to 17:30 GMT Mon - Fri 7:00 to 17:00 EST Saturday & Sunday - Closed Saturday & Sunday - Closed Page 26 of 26 // Installation Instructions - CHR-M / MO
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